Slant Bed CNC Lathes
NEWAY NL SERIES
NEWAY Slant Bed CNC Lathe
Neway’s Diverse New model line-up is designed and engineered to meet the World Class processing needs of several unique and different industries. The uniqueness of many of their zero-defect manufacturing process has won the trust and praise of many repeat customers worldwide.
- The well-organized layout of the machine provides easy access to electrical, hydraulic, and pneumatic all well labeled and at your fingertips.
- The 45°slant bed design with compact structure provides high rigidity needed for deeper cuts. Key Components areas are even cast of special resin sand, which can effectively improve the performance of the castings and create even more vibration dampening characteristics.
- Each casting is treated with up to 4 aging processes to improve the stability of the machine tool even further by providing the best-finished foundation casting base possible.
- Through the FEA finite element structure analysis, the machine tool is a further enhanced design with better rigidity, heat dissipation, vibration reduction and deflection resistance.
- All main components are first machined with World-Class “mother” machines to ensure the accuracy of key components fit and finish. Then measured and re-checked and adjusted to ensure tolerance within the specification needed on the best CMM measuring devices in the world.
- Key components not built by or made by NEWAY utilize readily attainable world-famous brands, which greatly increase the long-term value, reliability, and uptime of the machine tool. The ease of gaining components from multiple sources if the need should ever arise, makes these sustainable machines well into the future.
- The modular design is both flexible and diverse. Many platforms share technology and components. The goal is to efficiently and economically meet customers’ special requirements.
- NEWAY compact structures and small footprints are effective in saving customer space, time and money; while the fully enclosed protection and inclined structure make chip control and continuous chip removal a snap.
Box Way Guideway CNC Horizontal Lathe
- 45°overall slant bed design offers high rigidity, the best chip removal. The X/Z axis screw is pre-tensioned to reduce sagging and the influence of temperature increase on the accuracy of the ball screw during machining. Screws are installed on the two sides of the screw rod to increase the protection of the screw bearing, and the servo motor is directly connected to drive the high speed and silent ball screw.
- X/Z axis box-way design, HRC48 hardness surface heat treatment, guideway span, rigidity, torsional shock resistance, stable machining accuracy, with lower friction with wear resistant imported Turcite offer smooth movement accuracy and dynamic characteristics.
- Tailstock adopts rectangular guideway, with excellent rigidity both up and down the layered structure. There are micro-adjustment devices between the upper and lower tiers. These facilitate the fine adjustment of the tailstock center of rotation along the X-axis direction. The tailstock frame can be set, towed or driven into place, and the quill actuated hydraulically.
- Neway utilizes a high rigidity spindle box for lower noise, higher precision better heat dissipation all to ensure long service life.
- Neway offers a wide range of options: such as bar feeders, part catcher, larger hollow chucks, increased spindle bore, programmable tailstocks, tool measurement, hydraulic steady rest, etc.
Box Way
Box-ways are used to provide a large contact area and large-span layout design with excellent rigidity. The X-axis and Z-axis of this type of machine are all rectangular-shaped box-way, all of which are carefully scraped by experienced expert technicians. Strict attention to matching surface fit and finish. Upon final quality acceptance, Neway warrants the machine’s high precision has been achieved.
Tailstock
The tailstock structure is standard with the center structure, the quill is hydraulically driven, and the operation is programmable. The tailstock adopts a rectangular guideway bed saddle, tow bar drags into place mechanism, which has excellent accuracy and precise movement.
X/Z Axis Bed Layout Design
World Class Cast iron Meehanite Castings with a box-way design is further refined by an HRC48 hardness surface heat treatment. This treatment offers the full span, enhanced rigidity, longer life, vibration absorption and greatly improved deflection resistance.
Specification
Unit | NL502SC | NL504SC | NL634SC | NL634SCZ | NL635SC | NL635SCZ | NL636SC | NL636SCZ | ||
Capacity | Max swing diameter over bed | mm | Φ600 | Φ600 | Φ650 | Φ650 | Φ650 | Φ650 | Φ650 | Φ650 |
Max swing diameter over saddle | mm | Φ450 | Φ450 | Φ410 | Φ410 | Φ410 | Φ410 | Φ450 | Φ450 | |
Max turning diameter | mm | Φ500 | Φ500 | Φ630 | Φ630 | Φ630 | Φ630 | Φ630 | Φ630 | |
Max turning length | mm | 500 | 1000 | 1000 | 1000 | 1500 | 1500 | 2000 | 2000 | |
Max Bar capacity | mm | Φ51 | Φ51 | Φ74 | Φ89 | Φ74 | Φ89 | Φ89 | Φ89 | |
Spindle | Max speed | rpm | 3000 | 3000 | 2000 | 1000 | 2000 | 1000 | 2000 | 1000 |
Spindle nose | ISO | A2-6 | A2-6 | A2-8 | A2-11 | A2-8 | A2-11 | A2-8 | A2-11 | |
Spindle bore | mm | Φ65 | Φ65 | Φ87 | Φ106 | Φ87 | Φ106 | Φ102 | Φ106 | |
Spindle taper | – | Metric 80 | Metric 80 | Metric 80 | Metric 120 | Metric 100 | Metric 120 | Metric 120 | Metric 120 | |
Height from spindle center to ground | mm | 1000 | 1000 | 1100 | 1100 | 1100 | 1100 | 1100 | 1100 | |
Hydraulic tailstock | Tailstock quill dia | mm | Φ100 | Φ100 | Φ130 | Φ130 | Φ130 | Φ130 | Φ130 | Φ130 |
Tailstock quill travel | mm | 100 | 100 | 100 | 100 | 100 | 100 | 100 | 100 | |
Center | Morse | Live center 5# | Live center 5# | 5# | 5# | 5# | 5# | 5# | 5# | |
X/Z axis | Travel (X/Z) | mm | 295/600 | 295/1100 | 330/1100 | 330/1100 | 330/1600 | 330/1600 | 350/2100 | 350/2100 |
Rapid traverse (X/Z) | m/min | 12/16 | 12/16 | 8/12 | 8/12 | 8/12 | 8/12 | 8/12 | 8/12 | |
X axis screw dia/pitch | mm | Φ32/8 | Φ32/8 | Φ32/8 | Φ32/8 | Φ32/8 | Φ32/8 | Φ32/8 | Φ32/8 | |
Z axis screw dia/pitch | mm | Φ40/10 | Φ40/10 | Φ40/10 | Φ40/10 | Φ40/10 | Φ40/10 | Φ50/10 | Φ50/10 | |
Turret | Number of tools | 8 | 8 | 8 | 8 | 8 | 8 | 8 | 8 | |
Square shank tool size | mm | 25×25 | 25×25 | 32×25 | 32×25 | 32×25 | 32×25 | 32×25 | 32×25 | |
Round shank tool size | mm | Φ40 | Φ40 | Φ50 | Φ50 | Φ50 | Φ50 | Φ50 | Φ50 | |
Accuracy | Positionining X/Z | mm | 0.010/0.012 | 0.010/0.012 | 0.012/0.014 | 0.012/0.014 | 0.012/0.014 | 0.012/0.014 | 0.016/0.04 | 0.016/0.04 |
Repeatability X/Z | mm | 0.005/0.007 | 0.005/0.007 | 0.006/0.008 | 0.006/0.008 | 0.006/0.008 | 0.006/0.008 | 0.007/0.02 | 0.007/0.02 | |
Overall dimensions (L*W*H) | mm | 4250x1880x1950 | 4750x1880x1950 | 5090x1945x2075 | 5090x1945x2075 | 5620x1997x2145 | 5620x1997x2145 | 6230x2170x2135 | 6230x2170x2135 | |
Total capacity | kVA | 25 | 25 | 35 | 35 | 35 | 35 | 35 | 35 | |
Weight | kg | 4,300 | 4,800 | 7,500 | 7,600 | 8,000 | 8,100 | 10,000 | 10,100 | |
CNC system | FANUC 0i TF(5) CNC system | |||||||||
Power | kW | 11/15 | 11/15 | 15/18.5 | 15/18.5 | 15/18.5 | 15/18.5 | 15/18.5 | 15/18.5 | |
Servo motor torque (X/Z) | N·m | 10.5/10.5 | 10.5/10.5 | 10.5/20 | 10.5/20 | 10.5/20 | 10.5/20 | 10.5/20 | 10.5/20 | |
Hydraulic chuck | inch | solid 10(12) hollow(10,12) | solid 10(12) hollow(10,12) | solid 12 hollow(12) | solid 15 hollow(15) | solid 12 hollow(12) | solid 15 hollow(15) | solid 12 hollow(12) | solid 15 hollow(15) | |
Hydraulic steady rest | mm | Φ200 | Φ200 | Φ200 | Φ200 | Φ200 | Φ200 | Φ200 | Φ200 | |
Chip conveyor | auto right(rear/left) | auto right(rear/left) | auto right(left) | auto right(left) | auto right(left) | auto right(left) | auto right(left) | auto right(left) | ||
Standard | Airconditioned electrical cabinet, installation kit, Automatic way lubricating device, standard tool attachment. An Operator friendly foot pedal clamp and unclamp switch, standard chuck and oil cylinder, soft jaw set, hydraulic device, air gun, tri-color status lamp, chip cart, fully enclosed cabinet protection, waste oil skimmer device,the LED illumination inside the work area lamp. | |||||||||
Optional | Hard jaw set, special chucks, automatic tool measurement, steady rests, automatic door, additional tool attachments, air-blow mechanisms, bar feeder, oil mist collector, oil skimmer, tailstock travel inspection, high-pressure chip breaker, custom functions, part catcher. |
Horizontal Turning and Milling Center
- The horizontal turning center is a three-axis linkage, semi-closed-loop control, with C-axis indexing function and equipped with live tool driven turret. Milling, Drilling, Tapping and many other functions are available with this configuration.
- 45° overall slant bed design, with advantages of compact structure, high rigidity, smooth chip evacuation and ease of operation.
- Neway offers fully enclosed protection, automatic chip removal, automatic lubrication, automatic cooling, to provide a low maintenance high-performance machine
- Live tooling is for rotary parts with complex geometry, various sizes, and high precision requirements. The power tool can be
used to mill axial, radial grooves, milling planes, drilling, reaming, tapping, etc.
Live Tool Driven Turret
Equipped with an imported high-performance live turret, with milling and drilling functions.
C Axis Index Positioning Function
C-axis and live turret can satisfy multiple operations such as turning, milling, drilling and tapping in a single set up with high efficiency and high precision.
Specification
Unit | NL502T | NL504T | NL634T | NL635T | NL636T | ||
Capacity | Max swing diameter over bed | mm | Φ600 | Φ600 | Φ650 | Φ650 | Φ650 |
Max swing diameter over saddle | mm | Φ450 | Φ450 | Φ410 | Φ410 | Φ450 | |
Max turning diameter | mm | Φ430 | Φ430 | Φ540 [630] | Φ540 [630] | Φ540 [630] | |
Max turning length | mm | 500 | 1000 | 1000 | 1500 | 2000 | |
Max Bar capacity | mm | Φ51 | Φ51 | Φ89 | Φ89 | Φ89 | |
Spindle | Max speed | rpm | 3000 | 3000 | 2000 | 2000 | 2000 |
Spindle nose | ISO | A2-6 | A2-6 | A2-8 | A2-8 | A2-8 | |
Spindle bore | mm | Φ65 | Φ65 | Φ102 | Φ102 | Φ102 | |
Spindle taper | – | Metric 80 | Metric 80 | Metric 120 | Metric 120 | Metric 120 | |
Height from spindle center to ground | mm | 1000 | 1000 | 1100 | 1100 | 1100 | |
Hydraulic tailstock | Tailstock quill dia | mm | Φ100 | Φ100 | Φ130 | Φ130 | Φ130 |
Tailstock quill travel | mm | 100 | 100 | 100 | 100 | 100 | |
Center | Morse | Live center 5# | Live center 5# | 5# | 5# | 5# | |
X/Z axis | Travel (X/Z) | mm | 295/550 | 295/1050 | 355/1100 | 355/1600 | 355/2100 |
Rapid traverse (X/Z) | m/min | 12/16 | 12/16 | 8/12 | 8/12 | 8/12 | |
X axis screw dia/pitch | mm | Φ32/8 | Φ32/8 | Φ32/8 | Φ32/8 | Φ32/8 | |
Z axis screw dia/pitch | mm | Φ40/10 | Φ40/10 | Φ40/10 | Φ40/10 | Φ50/10 | |
Hydraulic Turret | Tool postion | 12 (VDI 40) [BMT55] | 12 (VDI 40) [BMT55] | 12 (VDI 40) [BMT55] | 12 (VDI 40) [BMT55] | 12 (VDI 40) [BMT55] | |
Max live tool speed | 5000[6000] | 5000[6000] | 5000[6000] | 5000[6000] | 5000[6000] | ||
Turning shank tool size | mm | 25×25 | 25×25 | 25×25 | 25×25 | 25×25 | |
Max boring tool holder | mm | Φ32 | Φ32 | Φ40[Φ32] | Φ40[Φ32] | Φ40[Φ32] | |
Max drilling capacity | mm | Φ16×0.2 | Φ16×0.2 | Φ16×0.2 | Φ16×0.2 | Φ16×0.2 | |
Max tapping capacity | mm | M14×2/M20×1.5 | M14×2/M20×1.5 | M14×2/M20×1.5 | M14×2/M20×1.5 | M14×2/M20×1.5 | |
Max milling capacity | mm | Φ20×12×40 | Φ20×12×40 | Φ20×12×40 | Φ20×12×40 | Φ20×12×40 | |
Accuracy | Positionining X/Z/C | mm | 0.010/0.012/51” | 0.010/0.012/51” | 0.012/0.016/51” | 0.012/0.016/51” | 0.016/0.04//51” |
Repeatability X/Z/C | mm | 0.005/0.007/20” | 0.005/0.007/20” | 0.006/0.008/20” | 0.006/0.008/20” | 0.007/0.02/20” | |
Overall dimensions (L*W*H) | mm | 4250x1880x1950 | 4750x1880x1875 | 5090x1945x2075 | 5620x1997x2145 | 6230x2220x2135 | |
Total capacity | kVA | 40 | 40 | 55 | 55 | 55 | |
Weight | kg | 4,300 | 4,800 | 7,500 | 8,100 | 10,000 | |
CNC system | FANUC 0i TF(5) CNC system | ||||||
Power | kW | 11/15 | 11/15 | 15/18.5 | 15/18.5 | 15/18.5 | |
Servo motor torque (X/Z) | N·m | 10.5/10.5 | 10.5/10.5 | 10.5/20 | 10.5/20 | 10.5/20 | |
Hydraulic chuck | inch | solid 10(12) hollow(10,12) |
solid 10(12) hollow(10,12) |
solid 12 hollow(12) |
solid 12 hollow(12) |
solid 12 hollow(12) |
|
Hydraulic steady rest | mm | Φ200 | Φ200 | Φ200 | Φ200 | Φ200 | |
Chip conveyor | auto right(rear/left) | auto right(rear/left) | auto right(left) | auto right(left) | auto right(left) | ||
Standard | Airconditioned electrical cabinet, installation kit, automatic lubricating device, standard tool attachment. An Operator friendly foot pedal clamp and unclamp switch, standard chuck and oil cylinder, soft jaw set, hydraulic device, air gun, tri-color status lamp, chip cart, fully enclosed cabinet protection, waste oil skimmer device,the LED illumination inside the work area lamp. | ||||||
Optional | Hard jaw set, special chucks, automatic tool measurement, steady rests, automatic door, additional tool attachments, air-blow mechanisms, bar feeder, oil mist collector, oil skimmer, tailstock travel inspection, high-pressure chip breaker, custom functions, part catcher. |