Horizontal Machining Center
NEWAY HM/HE SERIES
HM/HE Series – Horizontal Machining Center
Neway Horizontal Machining Centers Meet And Exceed Customer Expectations
Neway’s Diverse New model line-up is designed and engineered to meet the World Class machining needs of several unique and different industries. The Quality and Repeatability of many of their zero-defect resulting manufacturing processes have won the trust and praise of many repeat customers worldwide.
Wide Variety of Field Tested Standard Models can be Upgraded or Customized
HM/HE series horizontal machining centers offer a wide variety of field-proven specifications. We can match machine models according to the customer’s specific requirements of the parts size, spindle speed requirements and even add automation to meet the high-speed processing needs for different industries.
Computer Optimized Designed Structure Utilizing FEA
All Neway products are designed using computer finite element analysis(FEA) in the development process. They address strengthening design areas, including static rigidity, dynamic rigidity, and thermal deformation analysis, etc. Neway analyzes and verifies the structure in the casting prototype before trial production and strives to continuously continue to improve product performance.
High Rigidity, World Class Base, Absorbs Vibration and Maintains Rigidity
Neway’s one-piece machine bed with T type layout provides a very solid foundation and utilizes thick wall ribbing to stiffen the inside of the frame, and double-column box over box frame column is designed with excellent anti-bending, anti-deflection and improved torsion resistance.
Neway Offers Excellent Machine Accuracies
Neway utilizes high precision linear guide rollerways, with pre-tensioned sealed roller packs offering repeated positioning precision to less than 6 microns. Neway’s B axis is designed with a heavy duty high precision curvic coupling. Neway rotary repeat positioning precision is less than 2 arc seconds.
Stability Built-In for Heavy Duty Machining
Neway HM/HE Machining centers are designed to provide extremely stable cutting conditions through the use of World Class base castings. Castings are aged perfectly and Stress relieved. Neway uses proven motion control units and servo drive units, Like FANUC, SIEMENS and HEIDENHAIN to insure speed and repeatability. Neway utilizes perfect assembling processes matched with rigorous Quality Control. A representative customer manufacturing auto parts: runs 7 days a week × 24 hours.
HM Series – Heavy Cutting Horizontal Machining Center
- Neway’s T Series main structure and base casting of this series is a T-shaped, full-moving column structure similar to much more expensive high-end Japanese models. It features a large span design with high rigidity, and high strength built right into the casting.
- FEA optimized casting with an M-shaped annular ribbed layout greatly increases the overall strength, rigidity, torsion and bending resistance of the machine tool. This casting is very suitable for heavy cutting absorbing vibration and keeping its shape.
- With automatic pallet changer and auto tool changes during machining, Neway machines can perform four-face machining in one setup to complete various processes such as milling, drilling, reaming, boring, reaming, tapping, etc.
- Neway’s integrated machine layout insures components are optimized to handle stress, insure for smooth chip removal and drainage and Easy to maintain. The operator has easy access to the workpiece and the spindle when touching off or for in-process inspection.
- Neway’s machine tool and control concept features compact structure design, to ensure high efficiency and high precision of single or small batch products processing requirements.
- Neway horizontal machining centers are suitable for complex processing of automotive engine, gear box, engineering machinery parts, steam turbines, and other industrial parts.
Specification
Item | Unit | HM50TS(BT40) | HM50TS(BT50) | HM50TD(BT40) | HM50TD(BT50) | HM63TS | HM63TD | HM80TS | HM80TD | HM100TS | HM100TD | HM100TL | |
Worktable | Worktable size | mm | 500×500 | 500×500 | 2-500×500 | 2-500×500 | 630×630 | 2-630×630 | 800×800 | 2-800×800 | 1000×1000 | 2-1000×1000 | 1000×1000 |
Max. worktable load | kg | 600 | 600 | 500 | 500 | 1200 | 1200 | 1600 | 1600 | 2000 | 2000 | 3500 | |
Worktable indexing | – | 1°×360[0.001°×360000] | |||||||||||
Worktable exchanging time | s | / | / | 12 | 12 | / | 20 | / | 25 | / | 25 | / | |
Worktable exchanging drive | – | / | / | hydraulic | hydraulic | / | hydraulic | / | Servo motor | / | Servo motor | / | |
Worktable max. speed | r/min | 10 | 10 | 10 | 10 | 10 | 10 | 10 | 10 | 10 | 10 | 5.5 | |
Machining range | Max. part diameter / height | mm | Φ630×700 | Φ630×700 | Φ630×700 | Φ630×700 | 1000×1000 | 1000×1000 | 1200×1200 | 1200×1200 | 1300×1300 | 1300×1300 | 2000×2000 |
Axis travel | Axis travel X/Y/Z | mm | 750×650×650 | 750×650×650 | 750×600×650 | 750×600×650 | 1000×850×900 | 1000×850×900 | 1400×1050×1050 | 1400×1050×1050 | 1600×1100×1100 | 1600×1100×1100 | 2100×1300×1300 |
Spindle | Spindle nose to worktable | mm | 150~800 | 50~700 | 150~800 | 50~700 | 200~1100 | 200~1100 | 250-1300 | 250-1300 | 250-1350 | 250-1350 | 300~1600 |
Spindle center to worktable surface | mm | 120~770 | 120~770 | 100~700 | 100~700 | 100~950 | 0~850 | 120-1170 | 0-1050 | 120-1220 | 0-1100 | 120~1420 | |
Axis rapid travel X/Y/Z | m/min | 30/24/30 | 30/24/30 | 30/24/30 | 30/24/30 | 30 | 30 | 24 | 24 | 24 | 24 | 20 | |
Spindle motor power | kW | 11/15 | 11/15 | 11/15 | 11/15 | 18.5/22 | 18.5/22 | 22/26 | 22/26 | 22/26 | 22/26 | 22/26 | |
Max. spindle speed | rpm | 8000 | 6000 | 8000 | 6000 | 4500 | 4500 | 4500 | 4500 | 4500 | 4500 | 4500 | |
Spindle torque | N.m | 140/191 | 140/191 | 140/191 | 140/191 | 647/770 | 647/770 | 770/910 | 770/910 | 770/910 | 770/910 | 1155/1365 | |
Spindle taper | – | 7:24taper NO.40 | 7:24taper NO.50 | 7:24taper NO.40 | 7:24taper NO.50 | 7:24taper NO.50 | 7:24taper NO.50 | 7:24taper NO.50 | 7:24taper NO.50 | 7:24taper NO.50 | 7:24taper NO.50 | 7:24taper NO.50 | |
Tool magazine | Number of tools(disc type) | – | 30(disc type) | 24(disc type) | 30(disc type) | 24(disc type) | 40(chain type) | 40(chain type) | 40(chain type) | 40(chain type) | 40(chain type) | 40(chain type) | 60(chain type) |
Tool shank | – | MAS403 BT40 | MAS403 BT50 | MAS403 BT40 | MAS403 BT50 | MAS403 BT50 | MAS403 BT50 | MAS403 BT50 | MAS403 BT50 | MAS403 BT50 | MAS403 BT50 | MAS403 BT50 | |
Max. tool dia./length/weight | mm/mm/kg | Φ80/350/8 | Φ110/350/20 | Φ80/350/8 | Φ110/350/20 | Φ125/400/25 | Φ125/400/25 | Φ125/400/25 | Φ125/400/25 | Φ125/400/25 | Φ125/400/25 | Φ125/600/35 | |
Max. tool size (emmpty neighbor) | mm | Φ150 | Φ250 | Φ150 | Φ250 | Φ250 | Φ250 | Φ250 | Φ250 | Φ250 | Φ250 | Φ250 | |
Tool change time T-T | s | 2.33 | 3.8 | 2.33 | 3.8 | 4.75 | 4.75 | 4.75 | 4.75 | 4.75 | 4.75 | 7.5 | |
Drilling (normalized mild steel) | mm | Φ30 | Φ35 | Φ30 | Φ35 | Φ55 | Φ55 | Φ55 | Φ55 | Φ60 | Φ60 | Φ70 | |
Tapping (normalized mild steel) | mm | M20 | M24 | M20 | M24 | M45 | M45 | M45 | M45 | M48 | M48 | M50 | |
Milling (normalized mild steel) | cm3/min | 200 | 250 | 200 | 250 | 600 | 600 | 600 | 600 | 900 | 900 | 1000 | |
Machine accuracy | Positioning accuracy(X/Y/Z) | mm | 0.01 | 0.01 | 0.01 | 0.01 | 0.01 | 0.01 | 0.01 | 0.01 | 0.01 | 0.01 | 0.015 |
Repositioning accuracy X/Y/Z) | mm | 0.006 | 0.006 | 0.006 | 0.006 | 0.006 | 0.006 | 0.006 | 0.006 | 0.006 | 0.006 | 0.01 | |
Positioning accuracy(B) | “ | 6 | 6 | 6 | 6 | 6 | 6 | 6 | 6 | 6 | 6 | 6 | |
Repositioning accuracy(B) | “ | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 | |
Other | CNC system | – | NEWAY FANUC [SIEMENS] | ||||||||||
Machine dimension(L×W×H) | mm | 4680×3482×3140 | 4680×3482×3140 | 5626×3484×3121 | 5626×3484×3121 | 5680x4340x3307 | 6878x4315x3257 | 6311x4958x3786 | 7740x4710x4140 | 6511x4958x3786 | 7940x4710x4140 | 7880x7466x5430 | |
Total power | KVA | 55 | 55 | 55 | 55 | 55 | 55 | 55 | 55 | 55 | 55 | 80 | |
Coolant tank capacity | L | 630 | 630 | 630 | 630 | 650 | 650 | 750 | 750 | 750 | 750 | 1000 | |
Auto chip conveyor | – | Z axis with double helix + rear chain chip conveyor | |||||||||||
Machine weight | kg | 12000 | 12000 | 13000 | 13000 | 18000 | 21000 | 20000 | 23000 | 21000 | 24000 | 34000 |
Standard configuration
ZF gear box, Spindle and ZF box constant temperature cooling system, Indexing rotary table, automatic chip conveyor, external coolant, fully enclosed machine guard, air gun.
Optional accessories
The direct drive spindle, linear scale on 3 axes, CNC 0.001° rotary table, Coolant through Spindle, Air cooling, Top spray shower coolant system, Water gun, broken tool detection, Larger capacity tool magazine, Hydraulic clamping through worktable, oil-water separator, oil mist collector and more.
HM Series – High-Speed Type Horizontal Machining Center
- Neway HM series of the machine structure is T type, column moving the structure, utilizing high speed, high precision roller packs and linear guideways;
- Neway automatically exchange worktables and tools shortens total cycle time. Neway’s high precision rotary tables can perform four-face machining in one setup. With more tools and more axes, Neway machines can complete processes such as milling, drilling, bearing, boring, reaming, tapping, etc.
- Neway’s machine tool design concept employs a compact structure. Neway provides high-efficiency and high-precision processing solutions for single or small batch products by eliminating spindle down time by allowing a buffer station for loading.
- Neway CNC currently produces great solutions for complex processing of complex parts in an automobile engine, agricultural machinery, gearbox housings, home appliance mold, etc. Wherever precision and production prowess is required.
Specification
Item | Unit | HM50VS(BT40) | HM50VS(BT50) | HM50VD(BT40) | HM50VD(BT50) | HM63VS | HM63VD | HE63D | HM80VE | HM80VD | HM100VS | HM100VD | |
Worktable | Worktable size | mm | 500×500 | 500×500 | 2-500×500 | 2-500×500 | 630×630 | 2-630×630 | 630×630 | 800×800 | 2-800×800 | 1000×1000 | 2-1000×1000 |
Max. worktable load | kg | 600 | 600 | 500 | 500 | 1200 | 1200 | 1000 | 1600 | 1600 | 2000 | 2000 | |
Worktable indexing | – | 1°×360[0.001°×360000] | |||||||||||
Worktable exchanging time | s | / | / | 10 | 10 | / | 20 | 16 | / | 25 | / | 25 | |
Worktable exchanging drive | – | / | / | hydraulic | hydraulic | / | hydraulic | hydraulic | / | servo motor | / | servo motor | |
Worktable max. speed | r/min | 10 | 10 | 10 | 10 | 10 | 10 | 16 | 10 | 10 | 10 | 10 | |
Machining range | Max. part diameter / height | mm | Φ800×800 | Φ800×800 | Φ800×800 | Φ800×800 | Φ1000×1000 | Φ1000×1000 | 1000×1000 | Φ1300×1100 | Φ1200×1200 | Φ1300×1300 | Φ1300×1300 |
Axis travel | Axis travel X/Y/Z | mm | 900×750×800 | 900×750×800 | 900×750×800 | 900×750×800 | 1000×850×850 | 1000×850×850 | 1000×850×850 | 1050×900×900 | 1250×1000×1100 | 1400×1020×1050 | 1400×1020×1050 |
Spindle | Spindle nose to worktable | mm | 140~940 | 100-900 | 140~940 | 100-900 | 180-1030 | 180-1030 | 75~925 | 140-1040 | 200~1300 | 250~1300 | 250~1300 |
Spindle center to worktable surface | mm | 50~800 | 50~800 | 50~800 | 50~800 | 120~970 | 120~970 | 0~850 | 100~1000 | 120~1120 | 120~1140 | 80~1100 | |
Axis rapid travel X/Y/Z | m/min | 50 | 50 | 50 | 50 | 36 | 36 | 50 | 36 | 30 | 30 | 30 | |
Spindle motor power | kW | 11/15 | 11/15 | 11/15 | 11/15 | 18.5/22 | 18.5/22 | 15/18.5 | 18.5/22 | 22/26 | 22/26 | 22/26 | |
Max. spindle speed | rpm | 10000 | 6000 | 10000 | 6000 | 4500 | 4500 | 6000 | 4500 | 4500 | 4500 | 4500 | |
Spindle torque | N.m | 70/95.4 | 140/191 | 70/95.4 | 140/191 | 647/770 | 647/770 | 381/471 | 647/770 | 770/910 | 770/910 | 770/910 | |
Spindle taper | – | 7:24taper NO.40 | 7:24taper NO.50 | 7:24taper NO.40 | 7:24taper NO.50 | 7:24taper NO.50 | 7:24taper NO.50 | 7:24taper NO.50 | 7:24taper NO.50 | 7:24taper NO.50 | 7:24taper NO.50 | 7:24taper NO.50 | |
Tool magazine | Number of tools(disc type) | – | 32 | 40 | 32 | 40 | 40(chain type) | 40(chain type) | 40(chain type) | 40(chain type) | 40(chain type) | 40(chain type) | 40(chain type) |
Tool shank | – | MAS403 BT40 | MAS403 BT50 | MAS403 BT40 | MAS403 BT50 | MAS403 BT50 | MAS403 BT50 | MAS403 BT50 | MAS403 BT50 | MAS403 BT50 | MAS403 BT50 | MAS403 BT50 | |
Max. tool dia./length/weight | mm/mm/kg | Φ80/350/8 | Φ125/450/25 | Φ80/350/8 | Φ125/450/25 | Φ125/500/25 | Φ125/500/25 | Φ125/500/25 | Φ125/500/25 | Φ125/500/35 | Φ125/500/35 | Φ125/500/35 | |
Max. tool size (emmpty neighbor) | mm | Φ120 | Φ250 | Φ120 | Φ250 | Φ250 | Φ250 | Φ250 | Φ250 | Φ250 | Φ250 | Φ250 | |
Tool change time T-T | s | 2.31 | 3.45 | 2.31 | 3.45 | 3.45 | 3.45 | 2.96 | 3.45 | 5.5 | 5.5 | 5.5 | |
Drilling (normalized mild steel) | mm | Φ30 | Φ35 | Φ30 | Φ35 | Φ55 | Φ55 | Φ50 | Φ55 | Φ55 | Φ60 | Φ60 | |
Tapping (normalized mild steel) | mm | M20 | M24 | M20 | M24 | M45 | M45 | M36 | M45 | M45 | M48 | M48 | |
Milling (normalized mild steel) | cm3/min | 200 | 250 | 200 | 250 | 600 | 600 | 300 | 600 | 600 | 900 | 900 | |
Machine accuracy | Positioning accuracy(X/Y/Z) | mm | 0.01 | 0.01 | 0.01 | 0.01 | 0.01 | 0.01 | 0.01 | 0.01 | 0.01 | 0.01 | 0.01 |
Repositioning accuracy X/Y/Z) | mm | 0.006 | 0.006 | 0.006 | 0.006 | 0.006 | 0.006 | 0.006 | 0.006 | 0.006 | 0.006 | 0.006 | |
Positioning accuracy(B) | “ | 6 | 6 | 6 | 6 | 6 | 6 | 6 | 6 | 6 | 6 | 6 | |
Repositioning accuracy(B) | “ | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 | |
Other | CNC system | – | NEWAY FANUC [SIEMENS] | ||||||||||
Machine dimension(L×W×H) | mm | 6850×3620×3720 | 6850×3620×3720 | 7470×3535×3715 | 7470×3535×3715 | 6610×5350×4460 | 7350×5350×4460 | 7612×3496×3885 | 6610×5350×4460 | 8200×5780×4620 | 7500×5780×4620 | 8200×5780×4620 | |
Total power | KVA | 35 | 35 | 35 | 35 | 55 | 55 | 45 | 55 | 75 | 75 | 75 | |
Coolant tank capacity | L | 600 | 600 | 600 | 600 | 1000 | 1000 | 1700 | 1000 | 1000 | 1000 | 1000 | |
Auto chip conveyor | – | center chain | Z axis with double helix + rear chain chip conveyor | center chain | Z axis with double helix + rear chain chip conveyor | ||||||||
Machine weight | kg | 16000 | 16000 | 18000 | 18000 | 18000 | 22000 | 19000 | 23000 | 26000 | 24000 | 27000 |
Standard configuration
Neway offers a constant spindle temperature cooling system, headstock gravity balance system, rotary indexing table, automatic chip conveyor, external coolant, machine tool protection, air gun.
Optional accessories
Motorized spindle, main variable speed ZF gearbox, three-axis linear scale, CNC rotary table, spindle center water cooling, cutting air cooling, top spray coolant system, water gun, tool breakage detection, large capacity tool magazine, worktable center oil supply, oil mist collector.
HM Series – High-Efficiency Horizontal Machining Center
- This series features a High-Speed and High Power Direct Drive spindle design, spindle speed 8000rpm, motor power 50/65kW, torque 426/506N.m, 0~8000rpm acceleration 1.2s, effectively improving workpiece quality and processing efficiency;
- Rapid traverse speeds up to 60m/min (2363 inches a minute), 0~60m/min acceleration of 0.2s, overall efficiency increased by 30%;
- The full servo tool magazine is lightning fast with a 1.6s tool change and very reliable and even runout for 48hrs to provide even more quality control checkpoints.
- 180° indexing time of only 3.5s, improves processing efficiency. Choose from a variety of available pallet configurations (B-axis, A-axis, Five-axis Trunnion). Hydraulic clamping interface with accumulator. The independent hydraulic system ensures the clamping system remains constant and responds quickly to high-end customer needs;
- Large range machining, three-axis stroke X/Y/Z up to 1000/850/1000mm;
- Achieve off-machine inspection, machining, and testing at the same time, greatly reducing processing preparation time;
- Automatic identification of workpieces to avoid misuse of machine tools;
- Neway reduced the machine footprint by 20% saving space, and greatly facilitating the formation of production lines;
- Neway’s intelligent control affords automatic replacement of multiple lines;
- Suitable for high-precision box-type parts processing, engine block, machine tool spindle box, medical equipment, aerospace, and other industries.
Specification
Item | Unit | HE63S | HE100A | |
Worktable | Worktable size | mm | 630×630 | 1000×500 |
Max. worktable load | kg | 1200 | 1800 | |
Worktable indexing | – | 1°×360[0.001°×360000] | ||
Number of worktable | s | 1 | 1 | |
Worktable exchanging time | – | / | / | |
Worktable exchanging drive | r/min | / | / | |
Worktable max. speed | mm | 30 | 16 | |
Machining range | Max. part diameter / height | mm | 1000×1000 | 1000×550 |
Travel | Axis travel X/Y/Z | mm | 1000×850×1000 | 1000×850×1000 |
Spindle | Spindle nose to worktable | mm | 120~1120 | 120~1120 |
Spindle center to worktable surface | m/min | 140~990 | –425~+425 (spindle center to a-axis center) | |
Axis rapid travel X/Y/Z | kW | 60 | 60 | |
Spindle motor power | rpm | 22/26 [50/65] | 22/26 [50/65] | |
Max. spindle speed | N.m | 6000 [8000] | 6000 [8000] | |
Spindle torque | – | 770/910 [405/526] | 770/910 [405/526] | |
Spindle taper | – | HSK-A100 | HSK-A100 | |
Tool Magazine | Number of tools(disc type) | – | 40(chain type) | 40(chain type) |
Tool shank | mm | HSK-A100 | HSK-A100 | |
Max. tool dia./length/weight | mm/mm/kg | Φ125/450/25 | Φ125/450/25 | |
Max. tool size (emmpty neighbor) | mm | Φ250 | Φ250 | |
Tool change time T-T | s | 2.25 | 2.25 | |
Drilling (normalized mild steel) | mm | Φ55 | Φ55 | |
Tapping (normalized mild steel) | mm | M45 | M45 | |
Milling (normalized mild steel) | cm3/min | 600 | 600 | |
Machine accuracy | Positioning accuracy(X/Y/Z) | mm | 0.01 | 0.01 |
Repositioning accuracy X/Y/Z) | mm | 0.006 | 0.006 | |
Positioning accuracy(B) | “ | 6 | 6 | |
Repositioning accuracy(B) | “ | 2 | 2 | |
Other | CNC system | SIEMENS [NEWAY FANUC] | ||
Machine dimension(L×W×H) | mm | 7800×3430×4150 | 7800×3430×4150 | |
Total power | KVA | 120 | 120 | |
Coolant tank capacity | L | 1200 | 1200 | |
Auto chip conveyor | – | Central dual spiral chip conveyor | ||
Machine weight | kg | 23000 | 23000 |