EASYDRILL HOLEMAKING

Countersinks

EasyDrill M2 HSS 90° countersinks for controlled chamfering, deburring and countersunk screw-seat preparation in workshop and fabrication applications.

Select the countersink by included angle, hole diameter, shank type, workpiece material and machine setup. The current EasyDrill range includes both straight-shank and Weldon-shank 90° countersinks.

COUNTERSINKING PRINCIPLE

How a Countersink Works

A countersink machines a conical feature at the entrance of an existing hole for screw seating, edge breaking or burr removal.

CONICAL CUT Machine the Hole Entrance

The cutting edge produces a controlled tapered feature around the top of an existing hole.

90° INCLUDED ANGLE Match the Screw or Chamfer Requirement

The current EasyDrill range uses a 90° countersink geometry.

DEBURRING Remove Sharp Hole Edges

Light countersinking can remove drilling burrs and sharp edges around completed holes.

DEPTH CONTROL Control the Finished Diameter

Countersink diameter increases as the tool feeds deeper into the workpiece.

APPLICATION

When to Use a Countersink

Countersinks are used after drilling where the hole entrance needs a controlled chamfer, cleaner edge or recessed screw-seat feature.

SCREW-SEAT PREPARATION Recess the Screw Head

Produce a 90° countersunk seat where the fastener geometry requires the matching included angle.

DEBURRING Clean Drilled Hole Edges

Light engagement removes burrs and sharp edges left after drilling.

CHAMFERING Produce a Controlled Edge Break

Useful where a defined chamfer is required around the entrance of a hole.

EASYDRILL RANGE

Straight Shank or Weldon Shank?

Both EasyDrill countersink styles use M2 HSS and 90° geometry, with the main difference being how the tool is held in the machine.

STRAIGHT SHANK General Chucking & Workshop Use

Straight shanks are suitable for compatible drill chucks, collets and general workshop setups.

WELDON SHANK Positive Side-Lock Clamping

Weldon shanks provide a flat for positive side-lock clamping in compatible toolholders.

SIZE SELECTION

Match the Countersink to the Hole and Required Chamfer

The tool must be large enough to produce the required countersink diameter while maintaining the required 90° geometry.

EXISTING HOLE Start with the Drilled Diameter

Confirm the original hole diameter before selecting the countersink size.

FINAL COUNTERSINK DIAMETER Check Required Seat Size

The tool must cover the required finished chamfer or screw-seat diameter.

INCLUDED ANGLE Confirm 90° Is Correct

Match the countersink angle to the fastener or drawing requirement.

DEPTH Control Axial Feed

Feed depth determines the final countersink diameter.

WORKPIECE MATERIAL

Adjust Cutting Conditions to the Material

M2 HSS countersinks can be used across common workshop materials when speed, feed and lubrication are selected appropriately.

STEEL General Engineering

Use controlled spindle speed and steady feed for a clean countersink.

STAINLESS STEEL Control Heat & Work Hardening

Use suitable lubricant, lower speed and positive feed.

ALUMINIUM Prevent Material Build-Up

Keep cutting edges clean and use suitable lubrication where required.

NON-FERROUS Application Dependent

Confirm tool suitability and use appropriate cutting conditions.

HOLE QUALITY

Reduce Countersink Chatter

Countersinking can develop chatter if the tool, spindle or workpiece is not sufficiently stable. Correct speed, feed and setup are important for a clean finish.

TOOL OVERHANG Keep the Setup Short

Minimise unnecessary overhang to improve rigidity.

WORKHOLDING Clamp the Workpiece Securely

Movement or vibration can produce an uneven or faceted countersink.

SPINDLE SPEED Avoid Excessive Speed

Reduce spindle speed if chatter or excessive heat develops.

FEED Use Controlled Positive Engagement

A consistent feed helps the cutting edges work rather than rub.

TOOL COMPARISON

Countersink or Chamfer Mill?

Both tools can produce chamfers, but they are intended for different machines and machining strategies.

COUNTERSINK Hole-Entry Chamfering

Practical for drill presses, conventional machines and general workshop hole finishing.

CHAMFER MILL CNC Chamfering & Profiling

Better suited to CNC milling where programmed chamfer paths, edge profiling or repeated features are required.

SELECTION FACTORS

Check the Complete Countersinking Setup

01 Included Angle

Confirm 90° matches the required feature.

02 Existing Hole

Check the drilled hole diameter.

03 Final Diameter

Confirm the tool covers the required countersink size.

04 Shank Type

Select straight or Weldon shank for the machine setup.

05 Workpiece Material

Adjust speed, feed and lubrication accordingly.

06 Spindle Speed

Use controlled speed to reduce heat and chatter.

07 Rigidity

Keep tool and workpiece securely supported.

08 Feed Depth

Control depth to achieve the required finished diameter.

QUICK SELECTION

Practical Countersink Selection

General Workshop Use

Choose the straight-shank EasyDrill countersink where a compatible chuck or collet is being used.

Side-Lock Toolholder

Choose the Weldon-shank version where positive side-lock clamping is preferred.

Countersunk Screw Seat

Confirm the fastener requires a matching 90° included angle.

Hole Deburring

Use light controlled engagement to remove burrs without creating an unnecessarily large chamfer.

Chatter Marks

Reduce speed, shorten overhang and improve workholding rigidity.

CNC Edge Chamfering

Consider a chamfer mill for programmed CNC edge and profile machining.

EASYDRILL COUNTERSINKS

Browse Countersinks

Explore EasyDrill M2 HSS 90° straight-shank and Weldon-shank countersinks below.